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Shop Layout and Equipment
 
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My shop started out as an old shed, just 11 feet wide and 22 feet long (inside). I don't know how old it is, but it's clear from its construction that it was built from the bones of an older building. It has a 12/12 roof with plenty of overhead storage. There's six windows and two doors on both ends so there's plenty of natural light, which I've augmented with halogen lamps.

This is my sanctuary. It's a place to lose myself in the traditions of my grandfather, his brothers, and my great grandfather--all craftsman who made their living working with wood. I hope to pass along that tradition to our children, but at the very least some airloom pieces of furniture.

My grandfather used power tools when he was working, but his list was minimal. He did most of his work with hand tools. I use power tools because they allow me to work quickly in the short bursts of time I have to spend in my shop. While I am passionate about woodworking, it is a hobby I have to squeeze in on nights and weekends around work, family, and my other passion--cycling.

I feel very strongly that good hand tool skills are as fundamental as oxygen but I don't subscribe to the purists view that if it isn't made by hand it isn't craftsmanship. Anyone who has studied Norm Abram in the New Yankee Workshop can see my point. I study the works of Norm and build from his plans when I can--he is a great inspiration and I have learned a lot from him that I never got a chance to learn from my own grandfather before he passed away.

My Shop

Click here for my shop layout. This diagram was done using Visio--which I use to manage the shop without having to move things around. The shop layout is in constant flux as I fine tune the space to suit my needs.  I also use Visio for creating cut sheets and drawing plans for projects that I design from scratch.

     
 
Here's what's in my shop
The Day the Laguna Shipment Arrived!
  Equipment Comments  
  Laguna TS 12" Table Saw

3HP Motor, Scoring Blade with Dado setup, and Mobility Kit, click here for more info

I made a slight improvement/modification to the stock blade guard/dust hood to make it easier to remove. First Ifiled a groove in the riving knife, shown here and then I replaced the stock carriage bolt/wing nut with a 2" 1/4"x20 carriage bolt and a Rockler #58244 Cam Clamp, final assembly shown here.

 
  Laguna LT16HD 16" Band Saw 4.5HP Motor, 1-1/4" Re saw King Blade,  and Mobility Kit, click here for more info  
  10" Sears Radial Arm Saw Yes, I said Radial Arm Saw! I love this tool--it's great for face-up dados and with its 10" blade, it makes very clean cross cuts. It takes some getting used to but I've got it rigged with dust collection and it hardly leaves a trace of dust.  Best of all, I got this saw for free!  My grandfather would be right at home with this power tool.  
 

Delta 6" Jointer

Gets the job done--this is an upgrade candidate some day, but no rush since a good hand plane can get what doesn't fit.  
  Delta 16-1/2" Drill Press I have the WoodworkingFastTrak Drill Press jig for this and it is great! All of their products are very cool. I also have their mitre gauge for the table saw.  
  Delta 12" Portable Planer I'm working on a sewing machine table inspired outfeed table design that will support this little guy and keep it out of the way when I don't need it.  
  Reliant Dust Collector

The old 1HP Reliant dust collector has been upgraded to a used 2HP Reliant I picked up on Craig's list. With double the horse power, I finally have enough suction to service the Laguna tools and keep the working dust down. I have added a 30 gallon trash barrel dust separator with the lid from Rockler. This is a poor man's cyclone but it does do a good job of making my single-stage system into a two-stage system with the convenience of putting the larger chips into a barrel that's easy to empty.

I have finally grounded my entire dust system. I've come up with a cool trick to avoid having to drill holes in the fittings and I've switched to using metal gates with the automatic cleanout feature. Pictures to come.

The old X10-based remote dust collector control has given way to a professional RF remote I got from Grizzly. The new one supports the larger 220VAC 2HP motor and has a larger remote which is easier to find.

 
  Portable Air Compressor Good enough for the nailers, we'll have to upgrade this in the future for any more powerful pneumatics...  
  Delta Sanding Station 6" Belt/9" Disc--makes short work of shaping and tuning  
  Grizzly Oscillating Spindle Sander Great for finished edges and those hard to reach curves  
  DeWalt Plunge Router My first router, a real shop workhorse  
  Porter Cable D-Handle Router A great second router--this does the router jig stuff very well  
  Rockler Bench top Router Table Good solid table and it's portable which fits my shop well  
  Brad Nailer    
 

Porter Cable Finish Nailer

   
  DeWalt Jigsaw    
  DeWalt 18V Cordless Drill I can't kill this thing. I have dropped it many times and reassembled it and it keeps on going. Replace the batteries once every 4 or 5 years and you're good to go!  
  Makita Palm Sander    
  Makita Random Orbit Sander    
  Porter Cable 24" Omni-Jig I set this up with a plywood stand on my workbench and I can make dovetails all day long. I have the 1/2" half blind template and the adjustable template for the hand-made look.  
  Porter Cable 423MAG Circular Saw Good for roughing out plywood and handling long sticks